At PGF Technology, we focus on delivering high-precision, US-based electronics assembly services including box build assemblies. From a single PCBA in a small build to a larger cabinet with a complex electromechanical collection, our technicians are well equipped to handle even the most complex box build assemblies.
PGF’s capabilities allow us the unique ability to provide a full turnkey result. Our facility’s integration of assembly types gives us the tools to integrate your systems.
Collaborate with us to benefit from the expertise of our experienced US-based team, receiving personalized support and guidance as we work together to achieve your goals.
These assembly methods collectively ensure the efficient integration of various components, subsystems, and electrical connections within an enclosure, resulting in a fully functional and ready-to-use product or system.
Throughout the box build assembly process, quality assurance and documentation play a vital role. Proper record-keeping, including traceability of components, assembly steps, and testing results, is maintained to ensure product quality and facilitate any necessary troubleshooting or future maintenance.
The box build assembly process involves integrating various components, subsystems, and modules into a finished product or system housed within an enclosure. Here are the step-by-step descriptions of the box build assembly process:
The process begins with the preparation of the enclosure or housing. This involves inspecting the enclosure for any defects or damage, cleaning it thoroughly, and ensuring proper alignment of mounting holes and slots.
The next step is integrating the components into the enclosure. This includes mounting and securing the printed circuit boards (PCBs), power supply units (PSUs), connectors, control panels, and any other required components. Proper alignment, fastening, and grounding of the components are crucial in this stage.
The electrical wiring and harnessing process follows component integration. It involves routing and connecting wires, cables, and harnesses to establish electrical connections between the components. Careful attention is given to proper routing, length, insulation, and securing of the wires to ensure reliable and organized connections.
If the box build assembly includes pre-assembled subsystems or modules, this step involves integrating them into the overall assembly. This may include the installation of communication modules, motor control modules, or specialized units designed for specific functionalities.
Once the integration is complete, the assembled product or system undergoes rigorous testing and quality control procedures. Functional, electrical, and performance tests are conducted to ensure proper functionality, adherence to specifications, and compliance with standards. Any issues or defects are addressed and rectified in this stage.
After successful testing, any remaining components, such as cooling fans, heat sinks, or covers, are installed. A final inspection is performed to verify the overall assembly quality, proper connections, alignment, and adherence to design specifications.
The final step involves packaging the fully assembled product or system. This includes applying appropriate packaging materials to protect the assembly during transportation and storage. Product labels, branding, and user instructions are also applied to the exterior of the packaging.
Established in 1970, PGF prides itself on guaranteeing unsurpassed quality, service, and highly competitive pricing. Our commitment to technology is evident in our vast range of state-of-the-art machinery and equipment.
PGF includes the following designated areas for various tasks throughout the assembly process:
